When using an industrial steam cleaner, the necessity for additional cleaning agents or detergents is significantly reduced, if not generally completely eliminated. The combination of high temperature and the explosive force of the steam vapour itself is sufficient to loosen dirt, kill mould, and neutralise a wide array of harmful bacteria. Additionally, this process effectively breaks down debris and allergens, making it a comprehensive cleaning solution.
This advantage of steam cleaning not only simplifies the cleaning process but also makes it more environmentally friendly and potentially healthier for users and occupants of the cleaned spaces. By avoiding chemicals, you reduce the risk of exposing individuals to potentially hazardous substances and minimise the environmental impact associated with the production, transportation, and disposal of cleaning agents.
Yes, if your cleaning requirements fall into specific categories that demand minimising water usage, avoiding chemical cleaners, or needing to sanitise thoroughly and efficiently, a dry steam cleaner becomes not just beneficial but essential. Facilities where such conditions are common include:
Industrial Bakeries and Food Processing Plants: Where strict hygiene is paramount, and moisture must be minimised to prevent mould growth or product contamination.
Breweries and Wineries: These facilities require meticulous cleaning to maintain product quality without introducing excess moisture that could affect the brewing or fermentation processes.
Pharmaceutical Plants: Where sterilization and avoidance of contaminants are critical, and the use of chemicals may not be suitable due to the risk of residues affecting product purity.
Hospitals: In these settings, sanitisation is crucial to prevent the spread of infection and dry steam cleaning offers a chemical-free way to achieve high levels of cleanliness.
Commercial Kitchens: To ensure food safety and compliance with health regulations, while also dealing with grease and food residue effectively.
Machine Shops: Where removing oil, grease, and metal filings is necessary without introducing moisture that could lead to rust or corrosion.
For these environments, the benefits of using a dry steam cleaner are clear. It offers a high degree of sanitisation, effectively cuts through grease and grime, reduces the risk of chemical contamination, and allows for immediate use of cleaned equipment due to the low moisture content of the steam.
KHD Technology are world-leading experts in conveyor belt cleaning using steam technology. They have manufactured the widest range of conveyor belt steam cleaners available anywhere, which vary depending upon which conveyor belt you are cleaning:
Modular Mesh Conveyor Belts (plastic and metal) – The complex belt structure makes modular and mesh conveyor belts notoriously hard to clean. However, the patented KHD Jet System 4 with patented Spinner is specifically designed to clean these conveyor belt systems.
The Jet 4 system is portable and fully adjustable to fit virtually any conveyor width, and sitting securely clips onto the edge of the conveyor frame, it’s programmed to cover the width of the conveyor belt releasing a dry steam vapour, through carefully engineered jets to create the optimum cleaning power. The intense combination of pressure and heat removes the debris and germs from the belt.
Flat Conveyor Belts (polymer belts including PU and monolithic) – For flat polymer belts we have a range of steam cleaning equipment available, the models include portable systems with or without brushes and patented single or dual head fixed systems. Contact us today to discuss which system is suitable for your application.
We can even clean during production with return mounted conveyor cleaning systems.
The steam cleaning systems for polymer conveyor belts, sit over the entire width of a belt and release steam over the full surface and edges as the conveyor belt passes through. A version with a food-grade brush is also available to remove stubborn debris.
Special conveyor belts – For conveyor belts that are unconventional or in hard to reach areas we offer a range of cleaning systems, from a hand held steam cleaner to fully customised systems. Get in touch to find out more.
Superheated dry steam can penetrate even the smallest pores. Its powerful heat thoroughly wipes out bacteria, while the pressure and vapour force remaining dirt to the surface. Finally, all leftover debris is vacuumed away, leaving instantly dry, slip-free and completely sanitised surfaces.
Bio Steam uses the natural forces of heat and vapour to achieve what would otherwise take potentially harmful toxic chemicals. This makes it the safest, most environmentally-friendly solution for the health and hospitality industries, exceeding all HACCP and food hygiene requirements.
Absolutely. Dry steam contains only the smallest amounts of moisture, meaning residual heat will dissipate immediately, and without the risk of scalding or burning in close proximity. As an additional safety benefit, Bio Steam leaves surfaces completely dry, eliminating the hazard of slippery surfaces.
An industrial steam cleaner represents the peak of portable steam cleaning technology, designed to meet the rigorous demands of industrial environments. These machines deliver an unparalleled level of power, allowing for the emission of vapour steam at higher volumes and greater force compared to standard single phase models. This capability makes them ideal for a wide range of applications, from deep cleaning and sanitising to grease and grime removal in heavy machinery, food manufacturing plants, and other industrial settings.
The range of BioSteam industrial steam generators, which varies from 9kW to 36kW, illustrates the scalability of power available to match specific cleaning requirements. With increased kilo wattage, the steam output grows in both rate and force, enhancing cleaning efficiency and effectiveness. This versatility ensures that for every application, there exists an optimal steam generator to tackle the job, from the most delicate tasks requiring precise steam application to heavy-duty cleaning where maximum power is necessary.
To determine the most suitable industrial steam generator for your needs, considering factors such as the size of the area to be cleaned, the type of dirt or grime present, and the frequency of cleaning is crucial. BioSteam is always delighted to guide you through selecting the perfect model tailored to your specific application, ensuring you benefit from the highest standards of cleanliness and hygiene with a robust and proven model. Contact BioSteam today to explore our comprehensive range of industrial steam cleaning solutions and find the ideal equipment to sanovate your cleaning operations.
Industrial steam cleaners are versatile, mobile and robust tools designed to tackle a wide range of cleaning tasks in various settings. Their ability to generate high-temperature steam makes them particularly effective for deep cleaning and sanitizing without the use of harsh chemicals. Here are some of the key applications for industrial steam cleaners:
Food Production Equipment: Steam cleaning is ideal for sanitising equipment used in food processing and production. It effectively removes food residues, oils, and bacteria, ensuring the equipment meets strict hygiene standards.
Conveyor Belts: Whether in food processing plants or manufacturing facilities, conveyor belts can accumulate dirt and debris. Steam cleaners can clean these belts efficiently, reducing downtime and improving productivity.
Production Lines: Keeping production lines clean not only helps in maintaining product quality but also extends the life of the machinery. Steam cleaners can remove grease, oils, and other contaminants quickly and effectively.
Pharmaceutical Lines: In the pharmaceutical industry, cleanliness and sanitation are paramount. Industrial steam cleaners provide a chemical-free way to sanitise equipment and surfaces, ensuring compliance with health and safety regulations.
General Mechanical Cleanup: From automotive workshops to manufacturing plants, industrial steam cleaners can tackle grease, oil, and dirt buildup on machinery and mechanical parts, helping to maintain them in optimal condition.
Surface Sanitisation: Beyond just cleaning, steam cleaners can sanitise surfaces, making them ideal for use in healthcare settings, schools, and anywhere hygiene is a priority. They can kill viruses, bacteria, and other pathogens on contact.
The power and versatility of industrial steam cleaners make them an invaluable tool for maintaining cleanliness, hygiene, and operational efficiency in a wide array of industrial and commercial environments.
Dry steam cleaning represents the peak efficiency and environmental responsibility in industrial and commercial cleaning applications. This method involves boiling water within a sealed vessel until it reaches a specific pressure. This process increases the water’s temperature beyond its normal boiling point, and when this pressurised steam is released into the atmosphere, it expands rapidly—a phenomenon that can be likened to a continuous explosion. This rapid expansion, accompanied by the distinctive hiss of releasing steam, results in the steam cooling almost instantly to 100°C at the release point, producing a low-moisture vapour.
KHD Technology has mastered the art of harnessing this dry steam vapour for a multitude of cleaning tasks. The low moisture content of dry steam makes it an exceptional choice for environments where moisture control is crucial, such as bakery, snack, chocolate and all food production facilities. In these settings, dry steam cleaning eliminates the downtime associated with waiting for conveyor belts and equipment to dry, thereby optimizing operational efficiency and reducing the risk of moisture-related contamination.
The effectiveness of dry steam cleaning extends beyond mere surface cleanliness. The intense heat and force of the steam are capable of removing mould, bacteria, and allergens, breaking down debris without the need for chemical detergents or cleaning agents. This ensures a high degree of sanitation and supports environmental sustainability by reducing chemical use.
Ideal for food factories, healthcare settings, and any dry environment requiring stringent hygiene standards, dry steam cleaning offers a powerful, eco-friendly solution. Its ability to clean, sanitise, and enable immediate reuse of equipment makes it a valuable tool in maintaining the highest levels of cleanliness and operational efficiency.
It just works
Dry steam is highly effective in removing stubborn grease from various surfaces, making it an ideal cleaning method for environments where grease buildup is a common issue, such as kitchens, automotive workshops, and industrial sites. The high temperature of dry steam vapour penetrates grease and grime, breaking down the molecules and allowing for easy removal without the need for vigorous scrubbing or the use of harsh chemical detergents.
This method of cleaning not only simplifies the process but also enhances safety and environmental sustainability. By eliminating the reliance on strong chemicals, dry steam cleaning reduces the exposure to potentially harmful substances and minimises the environmental impact associated with chemical disposal.
Furthermore, the efficiency of dry steam in tackling grease means that surfaces can be cleaned more quickly and effectively, leading to significant time and labour savings. Whether dealing with kitchen equipment, machinery, or industrial floors, dry steam provides a powerful solution to grease removal challenges.
With the exception of only the most delicate, heat-sensitive material, dry steam cleaning completely avoids the moisture and residual heat that warps fabric.
Bio Steam methodically eliminates the dust mites and residue responsible for most allergic reactions. It also neatly bypasses the risk of reactions to strong cleaning products.
Rather than using expensive cleaning products, Bio Steam requires only the smallest amounts of ordinary water to produce large quantities of steam. With no drying required afterwards, it also reduces valuable cleaning time and greatly increases staff efficiency.